U.S. ENVIRONMENTAL PROTECTION AGENCY
POLLUTION/SITUATION REPORT
Accurate Plating Company - Removal Polrep
Final Removal Polrep

EPA Emergency Response

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Region V

Subject: POLREP #3
Final POLREP
Accurate Plating Company
C540
Cleveland, OH
Latitude: 41.5010300 Longitude: -81.6453580


To: Mike Dziak, Cleveland Division of Fire
NRC Duty Officer, National Response Center
Kevin Clouse, OEPA
Michael Chezik, US DOI
Mila Bensing, USEPA
Mark Durno, USEPA
Jason El-Zein, USEPA
Mark Johnson, USEPA
Jeff Kelley, USEPA
Linda Nachowicz, USEPA
Carol Ropski, USEPA
Jerome Kujawa, USEPA
Sherry Fielding, USEPA
Suzanne Prusnek, OEPA

From: James Augustyn, OSC
Date: 8/15/2011
Reporting Period: July 25 through August 12, 2022

1. Introduction
  1.1 Background
   
Site Number: C540    Contract Number:  
D.O. Number: 71    Action Memo Date: 6/2/2011
Response Authority: CERCLA    Response Type: Time-Critical
Response Lead: EPA    Incident Category: Removal Action
NPL Status: Non NPL    Operable Unit:
Mobilization Date: 6/22/2011    Start Date: 6/22/2011
Demob Date: 8/12/2011    Completion Date: 8/12/2011
CERCLIS ID: OHN000510578    RCRIS ID:
ERNS No.:    State Notification:
FPN#:    Reimbursable Account #:


1.1.1 Incident Category

Time Critical Removal Action

1.1.2 Site Description

Accurate Plating Company (Accurate) began electroplating at the Site in 1965.  Electroplating operations included grinding, polishing, detergent cleaning and rinsing, metal plating (cadmium, cyanide zinc, caustic zinc, acid zinc, nickel, and brass) and final rinsing.  Accurate ceased plating operations in 2009.

In mid-2010, Accurate closed the facility and abandoned the electroplating waste at the Site.  The owner attempted to drum and label waste to aid in disposal but had insufficient funds to proceed with disposal of waste off-Site.

See Previous POLREPs for additional details.

1.1.2.1 Location

The Accurate Site is located at 6512 Carnegie Avenue, Cleveland, Ohio

1.1.2.2 Description of Threat

In addition to the drummed waste, there are multiple in-ground storage pits which contain cyanide ladened rinse waters.  Two plating lines containing sludge are present at the Site.  All tanks associated with the facility’s wastewater treatment unit are assumed to contain untreated wastewater.

See previous POLREPs for additional details.


1.1.3 Preliminary Removal Assessment/Removal Site Inspection Results

On April 29, 2011, U.S. EPA OSC James Augustyn conducted a Site visit with the owner and representatives of the Cleveland Fire Prevention Bureau.  Conditions at the Site remain as stated in the Ohio EPA referral package.



2. Current Activities
  2.1 Operations Section
    2.1.1 Narrative

2.1.2 Response Actions to Date

On Monday, July 25, 2011, Two (2) vacuum trucks arrived on Site to remove non-hazardous liquid (NHL) and sludge (NHS) from tanks and pits.  All waste was removed from Tank T1 (unknown tank next to plating line) and Pits P2 (unknown pit in SW room), P3 (Cleaner dump pit near WWTF). After waste removed, T1, P2, P3 were pressure washed and P2 and P3 were backfilled with crushed concrete to floor level.   

 

On Tuesday, July 26, Tank T1 was picked up by scrap metal company on roll-off truck.  Load of crushed concrete arrived on Site.  Four (4) boxes of florescent light bulbs were shipped offsite via UPS and 4 additional boxes were dropped off.  Remaining metal infrastructure from T1 and T18 was removed and loaded into a scrap metal box.  Numerous drums were bulked into other compatible drums to reduce volumes.    

 

On Wednesday, July 27, the exterior hydrochloric acid tank was confirmed to be empty and MT was painted on it.  Empty consolidated drums and buckets were cut and placed in Waste Management (WM) roll-off box.

 

On Thursday, July 28, Vacuum truck arrived on Site and removed non-hazardous liquid and sludge from pits P7, P5, P8 and the main trench.  Plastic liners were removed from pits P7 and P4.  Pit P7 and the main trench were pressure washed in preparation for crushed concrete backfill.  Four (4) boxes of florescent light bulbs were shipped off Site.

 

On Friday, July 29, Two (2) vacuum trucks removed non-hazardous liquid and sludge from pits P4, P8, P5 and P6 and Tank T18.  Plastic liners were removed from pits P5 and P7 and all pits were pressure washed and backfilled with crushed concrete after waste removed.  One (1) Philip Service Corporation (PSC) semi truck arrived on site and removed eighty-three (83) drums in waste streams nonhazardous solids (NHS) and base liquids (BL).

 

On Monday, August 1, One (1) PSC semi truck arrived on site and removed forty-three  (43) 55-gallon drums, five (5) 5-gallon buckets and one (1) 250-gallon tote in waste streams base solids (BS), BL, NHS, OIL, acid liquids (AL), cyanide solids (CNS), cyanide liquids (CNL).  Last section of main trench near plating line was cleaned and backfilled.

 

On Tuesday, August 2, ERRS disassembled the east side of the plating line up to tank T9, including tanks, pipes and hoses.  Waste Management removed one (1) 20-yd roll-off box and dropped off one (1) empty 30-yd box.

 

On Wednesday, August 3, one (1) 30-yd WM roll-off box was picked up and removed from Site. ERRS continued cleaning in WWTF area.

 

On Thursday, August 4, ERRS pressure-washed tanks previously removed from the plating line.  Nine (9) cubic yd polybags were filled with material from floor sweeping piles FS1, FS2 and FS3.

 

On Friday, August 5, One (1) 30-yd WM roll-off box was picked up and removed from Site and one (1) empty was dropped off.  Two (2) scrap metal boxes were removed from Site and one (1) empty was left.  One (EQ) tanker truck arrived on site and removed 4,850 gallons of UN1760 corrosive liquids from tanks T17 and T9.

 

On Monday, August 8, ERRS removed scrap metal parts from T9, moved floor sweeping piles FS3 and FS4 into four (4) cubic yard polybags and filled three (3) boxes with fluorescent lights.

 

On Tuesday, August 9, at approximately 11:15 am an outlet pipe was broken off the bottom of T15 and approximately 1,400 gallons of corrosive, low-pH liquid spilled on the floor.  The liquid flowed outside of the building and approximately 200 gallons flowed into a sewer catch basin on Cedar Ave before it was contained by ERRS.  The street was flagged off and the liquid was immediately contained by crushed concrete dams.  Liquid on the street was placed into poly 55-gallon drums.  A tanker truck arrived on Site and removed 1200 gallons of UN1760 corrosive liquid acid waste and pressure washing water from the street, sidewalk, building floor and tank T15. The NRC, Ohio EPA and Regional Sewer District were notified of the incident.  The Regional Sewer District confirmed the acid did not impact downstream locations and was contained in the catch basin.

 

On Wednesday, August 10, one (1) EQ tanker truck arrived on Site and removed 1,215 gallons of UN1760 corrosive liquid waste from tanks T16 and T9.  Tanks T9 and T16 were pressure washed and ERRS disassembled the remaining catwalk and tanks from the plating line.

 

On Thursday, August 11, three (3) 50-cy scrap metal boxes and one (1) 20-cy scrap metal box were filled with pressure-washed AST’s and metal debris from the plating lines and removed from site by Cleveland scrap. SE and SW rooms were completely cleared of all debris and pressure washed.  ERRS began decontamination of on-Site equipment.

 

On Friday, August 12, Two (2) PSC trucks arrived on Site and removed remaining site waste including: 21 cy polybags, nine (9) 55-g drums, three (3) 5-g buckets, one (1) lab pack and one (1) flammables tote and delivered to disposal facility Petro Chem Processing Group in Detroit.  Waste Management removed one (1), 30-cy box from Site.  Three (3) florescent light boxes were removed from Site by UPS.  ERRS decontaminated remaining equipment and transported it off-site, temporary electricity in the building was shut off, north room was cleared of debris and swept, Hertz removed from site all remaining rental equipment and Site trailer was emptied and prepared for demobilization.


2.1.3 Enforcement Activities, Identity of Potentially Responsible Parties (PRPs)

See previous POLREPs

2.1.4 Progress Metrics

Waste Stream Medium Quantity Manifest # Treatment Disposal
           
           
           

Waste Stream

Medium

Quantity

Manifest #

Treatment

Disposal

Date

Non-hazardous liquids 029L

liquid

3,600 gallons

008163126JJK

 

Dynecol. INC.

6520 Georgia St.

Detroit, MI 48217

7/22/11

Non-hazardous liquids 029L

liquid

4,600 gallons

008163127JJK

 

7/22/11

Non-hazardous liquids 029L

liquid

2,200 gallons

008163130JJK

 

7/25/11

Non-hazardous liquids 029L

liquid

800 gallons

008163128JJK

 

7/25/11

Non-hazardous liquids 029L

 

liquid

3200 gallons

008163152JJK

 

7/28/11

Non-hazardous liquids 029L

liquid

1500 gallons

008163176JJK

 

7/29/11

Non-hazardous liquids 029L

liquid

1500 gallons

008163175JJK

 

7/29/11

NA3082Hazwaste Liquid

liquid

 

45,000 lbs

008895815JJK

 

Petro-Chem Processing Grp

421 Lycaste

Detroit, MI 48214

7/29/11

 

NA3077Hazwaste Solid

solid

4,000 lbs

 

UN3264 Waste Corrosive Liquid, Acidic, Inorganic

liquid

1300 lbs

008895814JJK

 

8/01/11

UN3266 Waste Corrosive Liquid, Basic, Inorganic

liquid

1800 lbs

 

NA3077 Hazardous Waste, Solid

solid

2400 lbs

 

UN3264 Waste Corrosive Liquid, Acidic, Inorganic

liquid

0600 lbs

 

NA3082 Hazardous Waste, Liquid

liquid

4200 lbs

 

NA3082 Hazardous Waste, Liquid

liquid

6600 lbs

 

Non DOT, Non Regulated Material

liquid

1200 lbs

 

NA3077 Hazardous Waste Cyanide Solutions

liquid

6600 lbs

 

NA3077 Hazardous  Waste Cyanide Solutions

liquid

2500 lbs

 

Non DOT, Non Regulated Material

liquid

0600 lbs

 

UN1760 Corrosive Liquid, Caustic Liquid

liquid

4850 gallons

008731350JJK

 

Envirite of Ohio

2050 Central Ave. S.E.

Canton, OH 44707

8/05/11

UN1760 Corrosive Liquid, Acid Liquid

liquid

1200 gallons

001347830FLE

 

EQ Detroit Inc.

1932 Frederick, Detroit, MI 48211

8/09/11

UN1760 Corrosive Liquid, Caustic Liquid

liquid

1215 gallons

008731380JJK

 

Envirite of Ohio

2050 Central Ave, S.E.

Canton, OH 44707

8/10/11

AA3077 Hazardous Waste Caustic Solid

solid

42000 lbs

008904056JJK

 

Petro-Chem Processing Grp

421 Lycaste

Detroit, MI 48214

8/12/11

NA3077 Hazardous Waste Caustic Solid

solid

400 lbs

008904054JJK

UN1791 Hypochlorite Solutions, Bleach

liquid

1600 lbs

UN1263 Paint Related Material

liquid

1200 lbs

Universal Waste Ballast for Recycling

solid

1200 lbs

UN2331 Zinc Chloride

solid

400 lbs

UN1263 Paint Related Material loose pack

solid

2000 lbs

UN3255 Corrosive Liquid, Acidic

liquid

400 lbs

UN3207 Corrosive Liquid, Caustic

liquid

400 lbs

UN1935 Cyanide Solutions

liquid

20 lbs

UN3287 Toxic Liquid, Inorganic

liquid

20 lbs

UN1439 Zinc Powder

solid

20 lbs

UN3139 Oxidizing Liquid

liquid

20 lbs

UN1943 Flammable Liquids

liquid

20 lbs

UN2788 Acetic Acid, Glacial

liquid

20 lbs

UN1638 Mercury Iodide Solution

liquid

20 lbs

UN3414 Sodium Cyanide Solution

liquid

20 lbs

Non DOT Regulated Waste

liquid

25 lbs

UN3264 Corrosive Liquid, Acidic

liquid

30 lbs



  2.2 Planning Section
   

2.2.1 Anticipated Activities

None

2.2.1.1 Planned Response Activities

None

2.2.1.2 Next Steps

None

2.2.2 Issues

None


  2.3 Logistics Section
    No information available at this time.

  2.4 Finance Section
    2.4.1 Narrative

ERRS and START costs as of 8/11/2011 (including pending costs)

   
Estimated Costs *
  Budgeted Total To Date Remaining % Remaining
Extramural Costs
ERRS - Cleanup Contractor $320,000.00 $198,867.00 $121,133.00 37.85%
TAT/START $40,000.00 $36,466.00 $3,534.00 8.84%
Intramural Costs
USEPA - Direct $42,000.00 $20,500.00 $21,500.00 51.19%
 
Total Site Costs $402,000.00 $255,833.00 $146,167.00 36.36%

* The above accounting of expenditures is an estimate based on figures known to the OSC at the time this report was written. The OSC does not necessarily receive specific figures on final payments made to any contractor(s). Other financial data which the OSC must rely upon may not be entirely up-to-date. The cost accounting provided in this report does not necessarily represent an exact monetary figure which the government may include in any claim for cost recovery.


  2.5 Other Command Staff
    No information available at this time.

3. Participating Entities
  No information available at this time.

4. Personnel On Site
  One (1) U.S. EPA OSC, one (1) START Contractor, five (5) ERRS contrator personnel (1 RM, 1 FCA, 1, 1 Foreman, 2 Laborers).

5. Definition of Terms
  No information available at this time.

6. Additional sources of information
  6.1 Internet location of additional information/report


6.2 Reporting Schedule
This is the Final Report

7. Situational Reference Materials
  No information available at this time.

POLREP #3 Last Updated 8/15/2011