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Liberty Fibers

All POL/SITREP's for this site Liberty Fibers
Morristown, TN - EPA Region IV
POLREP #22
Removal Operations - Progress
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U.S. ENVIRONMENTAL PROTECTION AGENCY
POLLUTION/SITUATION REPORT
Liberty Fibers - Removal Polrep

EPA Emergency Response

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Region IV

Subject: POLREP #22
Removal Operations - Progress
Liberty Fibers
B457
Morristown, TN
Latitude: 36.1493481 Longitude: -83.2048083


To:
From: Karen Buerki, On-Scene Coordinator
Date: 3/31/2014
Reporting Period: 10/01/2013 - 3/31/2014

1. Introduction
  1.1 Background
   
Site Number: B457    Contract Number: EP-S4-07-02
D.O. Number: 0115 (Mod. 015)    Action Memo Date: 9/26/2012
Response Authority: CERCLA    Response Type: Time-Critical
Response Lead: EPA    Incident Category: Removal Action
NPL Status: Non NPL    Operable Unit:
Mobilization Date: 4/21/2010    Start Date: 4/21/2010
Demob Date:      Completion Date:  
CERCLIS ID: TNN000410507    RCRIS ID:
ERNS No.: NRC 937191    State Notification: 4/21/2010
FPN#:    Reimbursable Account #:

1.1.1 Incident Category
Time-Critical Removal Action

The scope of work for this action is the removal of Asbestos-Containing Material (ACM) debris and deteriorated Thermal System Insulation (TSI), consolidation and disposal of containers of hazardous waste and hazardous materials, modification of the reservoir dam to prevent retention of more than 30 acre-feet of water, demolition of what remains of the Power House and disposal of the resulting ACM debris, and capping and closure of the Class III Landfill. 

1.1.2 Site Description
The Liberty Fibers Site (Site) is approximately 230 acres of the American Enka/BASF Corporation textile plant located in the Lowland Community.  It began manufacturing Rayon in 1947.  It is bordered to the north by a Norfolk Southern railroad line and a small residential neighborhood; to the east by a landfill and a retention pond; to the south by the former Nylon Staple Plant; and to the west by Enka Highway and farmland.  The topography of the Site is relatively flat.  Drainage is to Flat Creek and the Nolichucky River.

1.1.2.1 Location
The Site is located at 4901 Enka Highway (State Route 160), Morristown, Hamblen County, Tennessee.  The geographic coordinates for the Site are 36.15580 degrees north latitude and -83.20645 degrees west longitude.

1.1.2.2 Description of Threat
Exposure to friable asbestos is the primary threat.  The Site is covered in piles of demolition debris interspersed with friable asbestos and has tens of thousands of linear feet of pipe wrapped in deteriorated asbestos-containing TSI throughout.  The Site is not secure as evidenced by almost routine trespass.  There are businesses operating in the buildings surrounding the Site and several residential properties adjacent to the Site.

1.1.3 Preliminary Removal Assessment/Removal Site Inspection Results
A Multimedia Inspection was conducted March 20-21, 2008.  EPA inspected the Site again December 3-4, 2009, and a Removal Site Evaluation was performed on January 18-22, 2010.  On April 19, 2010, Hot Work (cutting torch) activities initiated a fire along the southern perimeter of the Site.  EPA and The Morristown Fire Department responded.  OSC Perry Gaughan requested that EPA Region 4 Technical Services Section evaluate asbestos sampling results from January 2010 to determine if a threat to human health and the environment exists on Site.  OSC Perry Gaughan concluded that the threat exists, served the owner with a Notice of Federal Interest, and initiated an emergency response action.

2. Current Activities
  2.1 Operations Section
   

2.1.1 Narrative
Removal of ACM debris continues with the focus now on the partially-demolished Power House.  Remaining  hazardous materials are being prepared for disposal.  

The Site was demobed for the Independence Day Holiday and the Labor Day Holiday in this reporting period. 

2.1.2 Response Actions to Date
During this period:

10/23/13 -Completed ACM removal from Power House and disposal in the on-site landfill.
11/11/13 - Completed reservoir dam modification next to landfill to allow for no more than 30 acre-feet of -water retention.
11/22/13 - CMC continued scraping surface soil to remove residual ACM and completed establishing stable vegetative cap over on-site landfill.
12/21/13 - Restored natural gas pipeline servicing the Site.

1/14/14 - Demobilized equipment and personnel pending ABS data review.

During this period TetraTech continued visual inspection and clearance of grids and provided perimeter air sampling and Site documentation.


2.1.3 Enforcement Activities, Identity of Potentially Responsible Parties (PRPs)
PRPs have been identified and enforcement is ongoing.  Notice Letters were mailed to Jolley Rock Investments, LLC, and Paint Oak, LLC, on September 25, 2013.

2.1.4 Progress Metrics
Note:  
Volumes or weights are estimates due to the natue of the material.  The number of articulated dump loads of ACM transported to the landfill is tracked on a daily basis. 
Waste Stream Medium Quantity Manifest #   Treatment Disposal
Asbestos-Containing Material (ACM) Demolition Debris 7,313 loads  N/A  Landfill
Class III Landfill On-Site
Bagged ACM (Electrial Equipment Building) Friable asbestos insulation from previous abatement activity 20,561 bags  N/A  Landfill
Class III Landfill On-Site

Glove-Bagged TSI
CMC
Overhead Pipe Runs 304 bags  N/A  Landfill
Class III Landfill On-Site
 
Glove-Bagged TSI
NEO Corporation
Overhead Pipe Runs 4,201 bags  N/A  Landfill Class III Landfill On-Site
 
TSI Pipe Removed
Overhead Pipe Runs 37,508 lf  N/A  Landfill Class III Landfill On-Site
Tires Solid    N/A  Landfill
Class III Landfill On-Site
PCB Ballast Solid  788 lbs  0110488627JJK  Landfill Lamp Environmental Industries (LEI), Inc. - Hammond, LA
Hazardous Waste, NOS  Solid  16,165 lbs  011147706JJK  Landfill American Environmental Services, Inc.
Calvert City, KY 
Hazardous Waste, Acidic  Liguid  4 drums  011147721JJK  Neutralization American Environmental Services, Inc.
Calvert City, KY 
Hazardous Waste, Basic  Liquid  3 drums  011147721JJK  Neutralization American Environmental Services, Inc.
Calvert City, KY 
Hazardous Waste, Oxidizer  Solid  1 drum  011147721JJK   American Environmental Services, Inc.
Calvert City, KY 
Compressed Gas Cylinders  Gas  32 cylinders  010659334JJK   Tradebe Treatment and Recycling, LLC
East Chicago, IN

RCRA Empty Drums
 Solid  18 tons  1028439  Landfill Carter Valley Landfill
Church Hill, TN

Talc and silica powders and unused products
 Solid  18 tons  1297220  Landfill Carter Valley Landfill
Church Hill, TN
Caustic Solids (Sodium Hydroxide)  Solid  12 tons  00001  Landfill American Environmental Services, Inc.
Calvert City, KY
 Recycleable  Medium  Quantity Manifest #  Treatment  Disposal
Scrap Metal Rebar and structural steel from demolition activity  1,818.67 gross tons     
Recycle
Tennessee Metals Company
Refrigerant  Gas  7 cylinders  BOL
LF5212013
  Southern Global Refrigeration
Morristown, TN
Propane  Gas  12 cylinders  BOL 051613   Holston Gases
Morristown, TN
Used Oil  Liquid 1 tote  011147720JJK   American Environmental Services, Inc.
Calvert City, KY 
Universal Waste (Fluorescent Lamps)  Solid  2,278 lamps  BOL 4330218 USA Lamp & Ballast Recycling
Cincinnati, OH
Universal Waste (Lead Acid Batteries)  Solid  3,364 lbs.  BOL K058673   Battery Solutions
Howell, MI


  2.2 Planning Section
    2.2.1 Anticipated Activities

2.2.1.1 Planned Response Activities 

Complete disposal of container of waste oil.
Complete demolition of Power House and ACM disposal in the on-site landfill.
The reservoir dam will be modified to allow for no more than 30 acre-feet of water retention.
The on-site landfill will be capped and a vegetative cover established.
The natural gas pipeline will be restored.

2.2.1.2 Next Steps

Explore AOC options with adjacent property owners, Jolley Rock Investments, LLC, and Paint Oak, LLC.

2.2.2 Issues

Government shut-down on the horizon.


  2.3 Logistics Section
    No information available at this time.

  2.4 Finance Section
    No information available at this time.

  2.5 Other Command Staff
    2.5.1 Safety Officer

OSC Karen Buerki (Lead)

2.6 Liaison Officer

N/A

2.7 Information Officer

N/A

2.7.1 Public Information Officer

N/A

2.7.2 Community Involvement Coordinator

Kyle Bryant

3. Participating Entities
  3.1 Unified Command

N/A

3.2 Cooperating Agencies

TDEC Department of Solid Waste, Knoxville Office, has been consulted on the design of the Class III on-site landfill.

4. Personnel On Site
  As of June 30, 2013:

1 EPA OSC Karen Buerki
1 START Paul Prys or Bryan Erickson with Tetra Tech EM, Inc. 

ERRS - CMC, Inc. 
1 Project Manager
1 Field Clerk 
9 Equipment Operators 
1 Laborer

NEO Corporation

5. Definition of Terms
  No information available at this time.

6. Additional sources of information
  No information available at this time.

7. Situational Reference Materials
  No information available at this time.


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