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Stoney Creek Technologies

All POLREP's for this site Stoney Creek Technologies
Trainer, PA - EPA Region III
POLREP #43 - Work Completion and Demobilization
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On-Scene Coordinator - Dominic Ventura 10/17/2012
Time-Critical - Removal Action Pollution Report (POLREP) #43
Start Date: 4/19/2007
Pollution Report (POLREP) #43
Site Description
The site is located in a mixed industrial and residential area of Trainer, Delaware County, Pennsylvania. The site includes a chemical manufacturing facility consisting of about 200 tanks, several buildings, a laboratory, a wastewater treatment facility, and many processing vessels, equipment items, systems, and pipelines which were used in or are related to the chemical manufacturing processes. Chemicals at the facility included oleum, methanol, heptane, mineral spirits, sulfuric acid, and others including many mixtures.  On April 12, 2007, the OSC was notified by EPA Region III staff that the facility was in bankruptcy court and that chemical substances remained at the facility which may pose a threat. EPA issued Orders to Stoney Creek Technologies and other companies to remove the inventory at the site in order to reduce the potential threats posed by chemicals.

In October 2008, EPA initiated removal activities at the site since Stoney Creek Technologies and other companies which received orders from EPA had failed to remove the chemical inventory.  EPA removal activities have included: removing chemicals from tanks, equipment, and piping; decontaminating exterior surfaces to prevent migration of chemicals off site via surface runoff; and decontaminating and reconfiguring the site storm sewer system and waste water treatment plant.  With the exception of planned storm water discharge sampling, all removal activities at the site are now complete.  



Current Activities
-ERRS sub-contractors re-evaluated the sewer system with a video camera and conducted additional cleaning of the entire sewer system with a jet rod (high pressure water). Upon completion of sewer jet rod activities, ERRS cleaned out all manholes by shoveling out debris, then scrapping and pressure washing inside and surrounding areas of the manholes. Approximately 32 tons of sludge have been disposed offsite from jet rod activities.

-ERRS completed shipping waste water off site to DELCORA for treatment.  Approximately 580,000 gallons of water generated from sewer clean out activities was shipped offsite for treatment.  Water was pre-treated using 5 micron filter bags and a carbon filtration unit prior to shipment.  

-ERRS completed the power washing of dismantled process pipes/lines from the wastewater treatment plant.

-ERRS removed sludge and sediment from the bottoms of tanks used for waste water storage.

-Approximately 50 tons of drummed waste from various sources was transported off site for disposal during this work period.  Roll-off boxes containing PPE and crushed RCRA containers were also transported off site for disposal.  All waste generated during removal activities has now been transported off site for disposal.
  
-ERRS drained built up residual material from low spots in process pipes throughout the facility.  This material was drummed and shipped off site for disposal.
  
-START contractors performed air monitoring to ensure worker safety while performing confined space entries and other activities.

-ERRS power washed and scrapped the floors of the laboratory.  

-Cleanout of WWTP (10’x10’) was completed.

-ERRS patched holes in fencing located throughout the site.

-PECO was on site on 9/18/12 to ensure that the gas line to the site was shut off and an electrician was on site 10/10/12 to de-energize electrical substations.

- All personnel and equipment were demobilized from the site on 10/10/12.



Planned Removal Actions
-With the exception of storm water discharge sampling, all planned removal activities are now complete.  EPA plans to conduct sampling of water discharging to Stoney Creek during both dry and rainy days in November through December 2012.  This will be done to ensure that water discharging from the site continues to meet applicable standards.  

Key Issues
- The OSC was informed on 10/10/12 that the site was purchased on tax sale by Trainer Custom Chemicals LLC. The OSC will coordinate future sampling with Trainer Custom Chemicals and ensure that the new owners are aware of actions taken by EPA at the site.  



 
Disposition Of Wastes
Disposal activities include disposal from individual tanks, tank consolidations, and a variety of drums.  Single manifests may include wastes from multiple sources.  Wastes are primarily disposed as corrosive (acids and caustics), flammable (items containing solvents), and non hazardous (primarily oil-based materials).

Waste Stream Quantity Manifest # Disposal Facility
T-132 22,200 gal. various (D002) Vickery Env. Inc., Vickery, OH
T-134 7,900 gal. various (D002) Vickery Env. Inc., Vickery, OH
T-171 22,363 gal. various (D001) Clean Harbors, Baltimore, MD
T-172 13,816 gal. various (D001) Clean Harbors, Baltimore, MD
T-174 3,800 gal. various (D001, D002) Clean Harbors, Baltimore, MD
T-174 42,464 gal. various (D001) Clean Harbors, Baltimore, MD
T-176 35,621 gal. various (D001) Clean Harbors, Baltimore, MD
T-198 3,960 gal. various (Non-Haz) FCC Environmental, Wilmington, DE
T-201 10,742 gal. various (D001) Clean Harbors, Baltimore, MD
T-337 11,190 gal. various (Non-Haz) Env. Recycling Corp., Lancaster, PA
T-340 19,967 gal. various (Non-Haz) FCC Environmental, Wilmington, DE
T-401 5,000 gal. various (D001, D002, D003) Clean Harbors, El Dorado, AR
T-406 24,375 gal. various (D001) Heritage WTI, East Liverpool, OH
T-407 14,892 gal. various (D001, D002) Clean Harbors, Baltimore, MD
T-411 12,776 gal. various (D001) Clean Harbors, Baltimore, MD
T-420 10,004 gal. various (D001) Casie Protank, Vineland, NJ
T-421 9,010 gal. various (D001) Casie Protank, Vineland, NJ
T-422 7,661 gal. various (D001) Clean Harbors, Baltimore, MD
T-424 8,638 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-193 16,908 gal. various; #001052715GBF; #001052776GBF Clean Venture/Cycle Chem, Lewisberry, PA
T-425 8,450 gal. various (D001) Clean Harbors, Baltimore, MD
T-431A 32,631 gal. various (D001, D002, D003) Clean Harbors, El Dorado, AR
T-437 23,470 gal. various (D001, D002) Clean Harbors, Baltimore, MD
T-495 3,701 gal. various (D001) Clean Harbors, Baltimore, MD
T-521 16,667 gal. various (Non-Haz.) Env. Recycling Corp., Lancaster, PA
T-525 (Mar. 09) 69,561 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-525 (Jan. 10) 45,050 gal. various (sludge) Republic, Hatfield, PA and Veolia ES Greentree, Kersey, PA
T-526 (Mar. 09) 46,592 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-526 (Jan. 10) 30,340 gal. various (sludge) Republic, Hatfield, PA
T-527 (tank bottom) 7,775 gal. various (D001) Clean Harbors, Baltimore, MD
T-527 (tank top) 10,287 gal. various (Non-Haz.) FCC Environmental, WIlmington, DE
T-539 (Feb. 09) 19,354 gal. various (Non-Haz.) Env. Recycling Corp., Lancaster, PA
T-539 (Oct. 09) 22,625 gal. various (D001) Clean Harbors, Baltimore, MD
T-640 34,208 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-641 30,609 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-660 30,750 gal. various (D001) Clean Harbors, Baltimore, MD
T-661 21,264 gal. various (Non-Haz.) Env. Recycling Corp., Lancaster, PA
T-663 41,010 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-680 17,013 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-681 20,339 gal. various (Non-Haz.) FCC Environmental, Wilmington, DE
T-105 12,608 gal. various (D002) Vickery Environmental, Vickery, OH
D-672 2,540 gal. various (Non-Haz.) Environmental Recovery Corporation of PA, Lancaster, PA
White Oil 2,450 gal. various (Non-Haz.) Environmental Recovery Corporation of PA, Lancaster, PA
Misc. Chemical Drums 2,394; 120,485 gal. various Various Recipients
Misc. Chemical Boxes 36; 7,200 gal. various Various Recipients
Lab Pack Drums 34; 1,700 gal. various Cycle Chem, Lewisberry, PA
Lab Pack Boxes 2; 400 gal. various Cycle Chem, Lewisberry, PA
Methanol Totes 10; 2,750 gal. various (D001) Cycle Chem, Lewisberry, PA
T-460 86,737 gal. various EI Dupont De Numours & Co., Inc., Chambers Works,  Deepwater, NJ, Clean Venture/Cycle Chem, Lewisberry, PA
T-534 8,434 gal. various (D001,F003) Clean Venture/Cycle Chem, Lewisberry, PA
Misc Chemical Drums 150 drums various Various Recipients
T-204 20,015 gal. various Clean Venture/Cycle Chem, Lewisberry, PA
T-460 1,175 gal various; #007662899JJK; #007662900JJK Clean Venture/Cycle Chem, Lewisberry, PA
T-193 16,908 gal. various; 6 loads Clean Venture/Cycle Chem, Lewisberry, PA
T-802 1,647 gal #007662905JJK Clean Venture/Cycle Chem, Lewisberry, PA
Misc Chemical Drums 320 drums various Clean Venture/Cycle Chem, Lewisberry, PA
T-801 RollOff 13,000 various Clean Venture/Cycle Chem, Lewisberry, PA
T-641 Roll-Off 36,000 F003 Clean Venture/Cycle Chem, Lewisberry, PA
Railroad Siding Soil 1106 Tons non-haz Cumberland County Landfill, Shippensburg, PA
Railroad Ties 2 roll off boxes non-haz Modern Landfill, York, PA
Misc Chemical Drums 134 drums Various Various Recipients
T-956 Roll Offs 4 roll off boxes Various non-haz Modern Landfill, York, PA
WWTP Excavated Soil 484 tons Various; 22 loads Cumberland County Kandfill
WWTP Excavated Soil 88 tones Various; non-haz Cumberland County Kandfill
T-539, T-526, T-525, T-190
156,050 gal Various; non-haz DELCORA
T431A 15,196 gal Various; non-haz Vickery Environmental Inc.
T-534, T-530, T-528, T -529, T-530 188,360 Various; non-haz DELCORA
Misc Chemical Drums 55 Tons Various; non-haz, haz Chemtron Corp, Avon, OH
Mag drums 22 Tons Various; non-haz, haz US Ecology, Grand View, Idaho
T-526, T-539 226,200 gal Various; non-haz, haz DELCORA
Crushed drums roll off 5 tons SCT-MT-002. non haz Modern LF, York, PA
Jet Rod Sludge 25 yds 00944288 Envirosafe, Oregon, OH
Misc Chemical Drums 39 tons Various, haz, non-haz Envirite of PA, York
Misc rolloffs PPE, Non Haz Material SCT-MT-001, SCT-PPD-002 Envirite of PA, York