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Rogers Delinted Cottonseed Company

All POL/SITREP's for this site Rogers Delinted Cottonseed Company
Robstown, TX - EPA Region VI
POLREP #2
Final Polrep 		Printer Friendly  |   PDF
 
U.S. ENVIRONMENTAL PROTECTION AGENCY
POLLUTION/SITUATION REPORT
Rogers Delinted Cottonseed Company - Removal Polrep
Final Removal Polrep

EPA Emergency Response

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Region VI
Subject: POLREP #2
Final Polrep
Rogers Delinted Cottonseed Company
TXD980873160
Robstown, TX
Latitude: 27.8039000 Longitude: -97.6479000

To:
From: Gary Moore, FOSC
Date: 9/14/2011
Reporting Period:

1. Introduction
  1.1 Background
   
Site Number: TXD980873160    Contract Number:  
D.O. Number:      Action Memo Date:  
Response Authority: CERCLA    Response Type: Emergency
Response Lead: EPA    Incident Category: Removal Action
NPL Status: Non NPL    Operable Unit:
Mobilization Date: 8/21/2011    Start Date: 8/22/2011
Demob Date: 9/2/2001    Completion Date: 9/2/2011
CERCLIS ID: TXD980873160    RCRIS ID:
ERNS No.:    State Notification: 08/19/2011
FPN#:    Reimbursable Account #:


1.1.1 Incident Category

Emergency Removal Action

1.1.2 Site Description

Rogers Delinted Cottonseed Company (RDCC) operated a wet acid cotton seed delinting process at the Robstown, TX  facility between 1962 and 1984. The delinting process utilized highly concentrated sulfuric acid (97%) to dissolve cotton fibers from the seed. A portion of the seed was treated with a fungicide and insecticide.  The sulfuric acid was stored in an aboveground storage tank with a capacity of approximately 12,000 gallons. Used acid and rinsewaters were discharged from the process sump through an underground clay pipe to a series of four (4) evaporation ponds. One of the ponds (Pond #1) was closed in 1982 under a State approved closure plan, but the other ponds (Ponds #2, 3, and 4) were not closed according to the plan.

In 1984, RDCC was purchased by Yazaki USA. Yazaki’s interest in RDCC was in its development of a gossypol-free cottonseed which could be used for food, but Yazaki never operated the Robstown facility. In 1985, EPA issued a Consent Agreement and Final Order requiring closure of Ponds #2, 3, and 4 under an approved closure plan. Yazaki installed a groundwater monitoring system at the facility in 1986, but the evaporation ponds were not closed according to an approved closure plan. A PR/VSI Report was prepared in 1987. Mr. Yazaki passed away in 1997 and the property has since been foreclosed upon by the taxing entities.

The facility consists of 4 structures.  There is an office/scale house, process building/cotton storage, product/material warehouse, and an outdoor open air storage (ie. pole barn).  Additionally, the site has an acid storage tank, and cottonseed processing equipment (various hoppers, delinting equipment, and a pesticide application room). 

1.1.2.1 Location

The location is Hwy 77 Business , Robstown, Nueces County, TX.  The GPS Coordinates for the site are:  Latitude: 27.8039000 Longitude: -97.6479000 .  The facility is located just north of the Robstown Waste Water Treatment Plant which is located at 1250 N Hwy 77 Business.

1.1.2.2 Description of Threat

The property is unfenced with evidence of trespassing (graffiti and paint ball cartridges and pellets).  The acid storage tank has ruptured and there is significant quantities accumulated acid salts.  Additionally, the pesticide application room is laced with pesticide contaminated debris and has a very pungent odor.  In addition, there is evidence of spills of what is believed to be the pesticides Demosan and Phorate.  

1.1.3 Preliminary Removal Assessment/Removal Site Inspection Results

On August 15, 2011, the EPA began a removal assessment of the Rogers Delinted Cottonseed Company (RDCC) Site.  This assessment revealed the hazards describe above as well as the determination of the presence of lead based paint on deteriorating equipment.  As a result of this information, Based upon the assessment and obvious tresspassing, EPA OSC Moore determined that an emergency removal action was warranted.
2. Current Activities
  2.1 Operations Section
    2.1.1 Narrative

The Response actions to be conducted as part of this Emergency Removal Action are as follows:
  • Remove acid salts from acid tank and surrounding soils;
  • Decontaminate/Neurtralize Interior Tank Metals;
  • Neutralize remaining impacted soils surrounding acid tank;
  • Remove pesticide contaminated debris from within pesticide application room;
  • Decontaminate pesticide application room with soap/water wash;
  • Remove potentially contaminated debris within process and warehouse buildings;
  • Decontaminate process and warehouse buildings with soap/water wash;
  • Dispose of waste generate by the cleanup.

2.1.2 Response Actions to Dates

As of September 2, 2011, we have completed those activities described above.  In addition, we also conducted and completed the following:

  • Removal/Disposal of a hopper, fumigant applicator, other application equipment, and the application room.

In total, we disposed of the following materials:

  •  Rolloff box of sulfuric acid salts, metal, and soils;
  •  Vacuum box of floor sweepings from process area and warehouses;
  •  Rolloff box of decontaminated pesticide equipment and debris;
  •  Rolloff box of general trash, crushed empty containers, and debris;     

2.1.3 Enforcement Activities, Identity of Potentially Responsible Parties (PRPs)

There are no known viable PRPs associated with this site.  The previous owner died and his company has dissolved.  There are no other known PRPs associated with this site.  This is being handle as a fund lead response.

2.1.4 Progress Metrics

Waste Stream Medium Quantity Manifest # Treatment Disposal
 Floor Sweepings   Soil      12 yd  59966  N/A  Landfill
 Soil w/ Sulfuric Salts      Soil  15 yd  59967  N/A  Landfill
 Debris,PPE, Expendables  Debris  25 yd, 20 yd     59968, 59969   N/A  Landfill

 In addition to those listed above, we sent 6 light ballasts for recycle.

 

  2.2 Planning Section
   

2.2.1 Anticipated Activities

2.2.1.1 Planned Response Activities

2.2.1.2 Next Steps

No further actions are anticipated at this time by the EPA Removal Progrm but the EPA RCRA Corrective Action Program is still evaluating potential groundwater impacts and solid waste managment unit closure issues to determine if any further actions may be necessary.  In relationship to this current action, the only items outstanding are the completion of site related paperwork including final reports and final contractor billings.

2.2.2 Issues

We experienced no issues related to this cleanup.

  2.3 Logistics Section
    No information available at this time.
  2.4 Finance Section
    No information available at this time.
  2.5 Other Command Staff
    No information available at this time.
3. Participating Entities
  No information available at this time.
4. Personnel On Site
  Onsite personnel utilized during this action were as follows:

1 EPA OSC
1 START Contractor
1 ERRS Response Manager
1 ERRS Field Clerk
1 ERRS Equipment Operator
2 ERRS Labors
1 ERRS Subcontract Air Mover Operator

5. Definition of Terms
  No information available at this time.
6. Additional sources of information
  No information available at this time.
7. Situational Reference Materials
  No information available at this time.