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Lockhart Chemical Oil Discharge FPN E22509

 
Site Contact:
Sean Kane
OSC

(Kane.Sean@epa.gov)

Site Location:
4302 James P Cole Blvd
Flint, MI 48505
response.epa.gov/Lockhartchemicaloildischarge
NRC#: 1338866

A release of oil was reported from a storm water outfall (Outfall 001) on the right descending bank of the Flint River located east of West Boulevard Drive and North Dort Highway in the City of Flint, Genesee County, Michigan on 06/15/2022.

 

The source of the discharge has been determined to be the Lockhart Chemical Company (Lockhart). A flyover conducted by the Michigan State Police on 6/15/2022 indicated that the river was impacted by sheen for approximately 12 miles downstream of the outfall. A light rainbow sheen was reported as far downstream as Montrose, Michigan on 6/16/2022.

 

Lockhart owned, operated and manufactured a wide range of performance additives to provide surface protection for  metalworking fluids, oils and greases to prevent rust, inhibit corrosion and emulsification. Lockhart produced soluble and semi-synthetic bases, calcium and barium sulfonates, counter rust preventatives, oxidates, water soluble corrosion inhibitors, amides, organic and inorganic esters.

 

Lockhart’s intended water collection design provided for process water and stormwater that contacts process waste to gravity drain into collection manholes and then route through a series of underground tunnels and an open trench system to a sump house then pumps the wastewater into multiple 20,000-gallon oil/water separators (OWS).

On 06/14/22 a valve on the OWS failed and began releasing material within a compromised secondary containment system. Lockhart staff diverted the material into the open trench system which was historically designed as a utility corridor and not for secondary containment.

Robotic sewer camera inspection, water integrity testing of segmented portions of the underground system, combined with sampling analysis confirmed that the system was structurally unsound. Breaches in the system resulted in historic/continuing oil and wastewater leaks into the soil, surrounding groundwater, and ultimately the mass discharge of material on 06/14/22. That discharge volume infiltrated the City of Flint’s 60” storm sewer that transects the Lockhart property and was the nexus pathway that discharged polluting materials and substances into the Flint River from Outfall 001.