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Aerospace Defense Coatings Site Removal

 
Site Contact:
Jason Booth
FOSC

(booth.jason@epa.gov)

Site Location:
7700 NE Industrial Blvd
Macon, GA 31216
response.epa.gov/aerospacedefensecoatingssiteremoval
NRC#: 1338926

On June 16, 2022, the U.S. Environmental Protection Agency received a National Response Center notification pertaining to a chemical release at a former electroplating facility at 7700 NE Industrial Boulevard in Macon, Georgia. This facility had ceased operation about two years previously, and the company was reportedly insolvent at the time of the notification. The owner reported that trespassers removed metal from the facility and compromised an above ground, storage tank associated with the cadmium plating process line, which caused a release of the product.  

Before this reported trespassing incident, the Georgia Environmental Protection Division (GAEPD) inspected the facility on May 17, 2022, and discovered strong bases and acids inside electroplating vats and other electroplating-related chemicals abandoned within a production building. The GAEPD was in the process of referring this Site to the EPA Region 4 when the incident occurred.

On June 16, 2022, GAEPD mobilized a State On-Scene Coordinator (SOSC) to assess the release. The EPA Region 4 Phone Duty Officer spoke with the Potentially Responsible Party (PRP) on June 16, who indicated that the company did not have the funds to address the release. A Federal OSC (FOSC) was deployed to the Site, along with Superfund Technical Assessment and Response Team (START) contractor support, to assess and mitigate the release. The FOSC, SOSC, and START performed a site inspection upon arrival. The FOSC was able to secure written access authorization to the Site on the night of June 16. On June 17, an Emergency and Rapid Response Services (ERRS) contractor mobilized equipment and personnel to stabilize the Site.

During the assessment, air monitoring detected hydrogen cyanide at 3.0 ppm above a cyanide solution sink and sulfuric acid gas at 0.088 ppm in an oven room connected to the anodizing building. Additionally, GAEPD discovered an outside drain line and requested that it be sealed to prevent potential contaminant migration.

The facility contains deteriorating equipment and structures. Evidence of considerable vandalism and scavenging/looting was observed. Most of the plating operations took place within the main building. Site operations consisted of aluminum anodizing, silver and zinc electroplating, electroless nickel plating, and passivation of stainless steel in nitric acid. Cadmium plating occurred in the Quonset hut building. Eight cadmium plating vats making up the main plating line were present.

The property contains several hundred containers of acids such as hydrofluoric acid (HF), solvents, heavy metal solutions, cyanide compounds, caustics and other process chemicals. The containers are of various sizes, mostly 5-gallon containers to 55-gallon drums. All containers appeared full or partially full of material. Additionally, approximately 20 totes of various plating chemicals observed on-site. Process vats holding varying amounts of low pH solution were observed. Eight of the largest vats were used in the anodizing line.

The facility contains an on-site wastewater treatment plant (WWTP) that is not connected to a city or county publicly owned treatment works (POTW). The on-site WWTP has eleven 20,000-gallon aboveground storage tanks (ASTs) and several other ASTs of various sizes. The ASTs are within a secondary containment area filled with contaminated sand material. Most ASTs contain varying levels of wastewater, plating solutions, and/or sludges from the plating operations.

Most of the chemicals were inorganic acids and bases with fewer organic solvents. Safety data sheets (SDSs) were present for the chemicals used in the anodizing process. In addition, there is a CONEX box containing documentation related to business operations.